Welcome to the Pentair IntelliChlor Manual, a comprehensive guide for installing, operating, and maintaining your IntelliChlor salt chlorine generator. This manual covers models IC20, IC40, and IC60, providing detailed instructions for safe and efficient use.
1.1 Overview of the IntelliChlor System
The Pentair IntelliChlor system is an advanced salt chlorine generator designed to sanitize pool water efficiently. It uses electrolysis to convert salt into chlorine, eliminating the need for manual chlorine addition. The system is known for its energy efficiency and ability to maintain consistent chlorine levels, ensuring clean and safe pool water. The IntelliChlor models (IC15, IC20, IC40, IC60) cater to various pool sizes, offering scalability and flexibility for different swimming pool needs.
By integrating cutting-edge technology, the IntelliChlor system provides reliable performance, low maintenance, and eco-friendly operation, making it a popular choice for pool owners seeking a hassle-free sanitization solution.
1.2 Importance of Reading the Manual
Reading the Pentair IntelliChlor manual is critical for safe and effective use of the system. It provides essential information on installation, operation, and maintenance, ensuring optimal performance and longevity. The manual highlights safety precautions, such as handling electrical components and avoiding improper chemical exposure. Understanding the guidelines helps prevent accidents and system damage. Additionally, the manual offers troubleshooting tips and maintenance schedules, enabling users to address issues promptly. Failure to follow instructions may void the warranty or lead to system malfunctions. By adhering to the manual, users can ensure compliance with safety standards and enjoy a reliable, efficient sanitization process for their pool.
1.3 Safety Precautions
Adhering to safety guidelines is essential when working with the Pentair IntelliChlor system. Always read and follow all safety instructions provided in the manual. Avoid exposure to electrical components without proper precautions, as this can lead to shocks or injuries. Never handle chlorine gas or sodium hypochlorite without protective equipment. Ensure the system is installed by a qualified professional to prevent accidents. Properly ground the equipment and use a check valve to avoid backflow. Failure to follow these precautions can result in system damage or void the warranty. Always prioritize safety to ensure reliable performance and protect yourself and others from potential hazards.
Models and Specifications
The Pentair IntelliChlor system includes models IC20, IC40, and IC60, each designed for efficient salt chlorination with varying chlorine output capacities to suit different pool sizes and needs.
2.1 IntelliChlor IC20, IC40, and IC60 Models
The IntelliChlor IC20, IC40, and IC60 are advanced salt chlorine generators designed for pools of varying sizes. The IC20 is ideal for smaller pools, while the IC40 and IC60 cater to medium and large pools, respectively. Each model uses electrolysis to convert salt into chlorine, ensuring efficient sanitization. These systems are compatible with Pentair automation, offering seamless integration with IntelliTouch, EasyTouch, and SunTouch controls. With features like digital controls, salt level monitoring, and automatic chlorine adjustment, these models provide reliable performance and minimal maintenance, making them a popular choice for pool owners seeking a hassle-free sanitization solution.
2.2 Key Features and Differences
The IntelliChlor IC20, IC40, and IC60 models share core features like salt-to-chlorine conversion and compatibility with Pentair automation systems. The IC20 is designed for smaller pools, while the IC40 and IC60 are suited for larger pools, with higher chlorine output. All models include digital controls, salt level monitoring, and automatic chlorine adjustment. The IC60 offers advanced features like extended blade life in cold water and higher efficiency. Each model integrates seamlessly with IntelliTouch, EasyTouch, and SunTouch systems, ensuring customizable operation. While the basic functionality remains consistent, the differences lie in capacity, output, and additional advanced features tailored to pool size and user preferences, ensuring optimal performance across various pool setups.
2.3 Technical Specifications
The IntelliChlor IC20, IC40, and IC60 models are designed with advanced technology for efficient chlorine generation. Key specifications include a voltage range of 120/240V AC, chlorine production rates tailored to pool size, and a recommended salt concentration of 2,700–3,700 ppm. The system operates effectively in water temperatures as low as 52°F, with automatic shut-off for extended blade life. The salt sensor ensures accurate readings within ±500 ppm, optimizing performance. These specifications ensure compatibility with Pentair automation systems and provide reliable sanitation for pools of varying sizes. Proper installation and adherence to these technical details are crucial for optimal performance and longevity of the system.
Installation Guide
Install the IntelliChlor system using tools like screwdrivers, a voltmeter, and drill. Mount the power center securely, ensuring proper connections to the pool and automation systems for optimal performance.
3.1 Required Tools and Components
To install the IntelliChlor system, you will need specific tools and components. Required tools include a Phillips screwdriver, flathead screwdriver, voltmeter, and electric drill with a 1/4″ masonry drill bit for mounting the power center. Key components are the IntelliChlor cell, power center, and salt sensor. Ensure all parts are included in the kit. Refer to the manual for a complete list of components and tools to avoid missing any essential items during installation.
3.2 Step-by-Step Installation Instructions
Start by mounting the power center on a flat surface using the provided hardware. Drill holes using a 1/4″ masonry bit and secure the enclosure. Next, connect the IntelliChlor cell to the pool plumbing system, ensuring proper flow rates; Install the salt sensor in the return line, following the manufacturer’s guidelines. Wire the power center to the electrical supply, verifying voltage with a voltmeter. Connect the cell to the power center and plug in the system. Turn on the power and test the display for proper operation. Finally, set the desired chlorine output and monitor the system to ensure optimal performance. Always follow safety guidelines during installation.
3.3 Mounting the Power Center
Mount the IntelliChlor Power Center on a flat, vertical surface, such as a wall or fence, using the provided mounting hardware. Ensure the location is protected from direct sunlight and water exposure. Drill holes using a 1/4″ masonry bit to secure the enclosure. Align the Power Center evenly and tighten the screws firmly. The Power Center should be installed near the pool equipment pad for easy access. Ensure proper ventilation and maintain a safe distance from any heat sources. Refer to the IntelliChlor Power Center Installation Guide (P/N 520590) for detailed mounting instructions. Always follow safety precautions when handling electrical components.
Operating Instructions
Power on the system, use the control panel to set chlorine levels, and monitor operation. Adjust settings as needed to maintain optimal pool sanitation and safety.
4.1 Starting the System
To start the IntelliChlor system, press the power button on the control panel. Ensure the pool pump is operational to circulate water through the chlorine generator. The system will initialize, and the CELL light will illuminate if water temperature is above 52°F. If the water is below this temperature, the CELL light remains off to extend cell life. Press and hold the MORE button for three seconds to verify the cold water cutoff feature. Allow the system to run for a few minutes before testing chlorine levels. Always follow safety guidelines and ensure proper installation before startup for optimal performance.
4.2 Understanding the Control Panel
The IntelliChlor control panel is designed for easy operation and monitoring. It features a digital display showing chlorine output percentage, salt level, and system status. Use the MORE and LESS buttons to adjust chlorine production between 0% and 100%. The AUTO button toggles between manual and automatic modes. The CELL light indicates cell operation, while the SALT light alerts when salt levels are low. Pressing the MORE button for three seconds activates the diagnostic mode, scrolling through all indicator lights. Refer to the display codes for troubleshooting guidance. Ensure the pool pump is running before making adjustments for accurate system performance and chlorine generation. Regular monitoring ensures optimal pool sanitation and equipment longevity.
4.3 Monitoring and Adjusting Chlorine Output
Monitor chlorine output through the control panel’s digital display, which shows the current production percentage. Adjust the output by pressing the MORE or LESS buttons to increase or decrease chlorine generation. Ensure the pool pump is operational before making adjustments. The system automatically adjusts based on salt levels and water flow. Check the display regularly to maintain optimal chlorine levels, typically between 1-3 ppm for residential pools. Proper adjustment prevents over-chlorination, protecting swimmers and equipment. Use the AUTO mode for hands-free operation, allowing the system to regulate chlorine based on pool usage and conditions. Regular monitoring ensures consistent sanitation and extends the life of your IntelliChlor cell.
Maintenance and Troubleshooting
Regularly clean the electrolytic cell to prevent scale buildup. Check for issues like low salt levels, which may cause system shutdown. High salt levels require immediate attention to avoid damage. Refer to the troubleshooting guide for solutions and optimal performance.
5.1 Cleaning the Cell
Regular cleaning of the IntelliChlor cell is essential to maintain optimal performance; The cell should be cleaned every 1-2 years or when the CELL light illuminates. Turn off the power and disconnect the cables before starting. Remove the cell from the system and use an acid cleaning kit to remove scale buildup. Avoid using abrasive materials that may damage the plates; Rinse thoroughly with water after cleaning. Reinstall the cell and ensure all connections are secure before restarting the system. Proper maintenance ensures consistent chlorine production and extends the life of the cell.
5.2 Troubleshooting Common Issues
Troubleshooting the IntelliChlor system involves identifying and resolving common issues. If the CELL light remains off, check if water temperature is below 52°F, as this triggers cold water cutoff. For high salt level warnings, test and adjust salt levels as needed. Low chlorine output may indicate a dirty cell or incorrect settings. Clean the cell using an acid cleaning kit if scale buildup is present. Refer to the troubleshooting section (page 22) for detailed solutions. Always ensure proper connections and power supply. For persistent issues, consult the manual or contact Pentair support. Regular maintenance and adjustments will optimize system performance.
5.3 High Salt Level and Cell Life Management
Managing high salt levels and cell life is crucial for optimal performance. The IntelliChlor system alerts you if salt levels exceed recommended ranges (typically 2,700–3,400 ppm). Use a test kit to verify levels and adjust as needed. Regularly cleaning the cell with an acid cleaning kit prevents scale buildup, extending its lifespan. The cell’s durability depends on water chemistry and usage; replace it when efficiency drops. The system’s salt sensor ensures accuracy within +/- 500 ppm. Monitor salt levels to avoid over-saturation, which can damage equipment. For cold water operation (below 52°F), the CELL light stays off to conserve blade life. Proper maintenance ensures long-term reliability and efficient chlorine production.
Integration with Pentair Automation Systems
The IntelliChlor system seamlessly integrates with Pentair automation systems like IntelliTouch, EasyTouch, and SunTouch. This integration allows synchronized operation and advanced control of pool functions, enhancing user convenience and efficiency.
6.1 Compatibility with IntelliTouch, EasyTouch, and SunTouch
The IntelliChlor system is fully compatible with Pentair’s automation systems, including IntelliTouch, EasyTouch, and SunTouch. This compatibility allows for seamless integration, enabling synchronized control of pool sanitation, lighting, and other features. The IntelliChlor Power Center can be directly connected to these systems, ensuring effortless operation. Users can monitor and adjust chlorine levels, receive notifications, and customize settings through the automation interface. For detailed setup instructions, refer to the specific automation system’s user guide, such as the IntelliTouch Users Guide (P/N 521075). This integration enhances convenience and streamlines pool management, making it easier to maintain a safe and enjoyable swimming environment.
6.2 Setup and Configuration
Setting up the IntelliChlor system with Pentair automation systems involves connecting the Power Center to the control panel. Ensure the Power Center is mounted vertically and wired according to the installation guide. Refer to the IntelliChlor Power Center Installation Guide (P/N 520590) for detailed wiring instructions. Once connected, synchronize the IntelliChlor with your automation system by following the setup wizard in the control panel; For IntelliTouch systems, consult the IntelliTouch Users Guide (P/N 521075); Proper configuration ensures seamless operation, allowing you to monitor chlorine levels and adjust settings directly from the automation interface. Always follow safety precautions during setup to avoid electrical hazards.
6.3 Operating Instructions for Connected Systems
Once connected to a Pentair automation system, the IntelliChlor operates seamlessly, allowing real-time monitoring and control. Use the IntelliTouch, EasyTouch, or SunTouch control panel to adjust chlorine output, monitor salt levels, and receive system alerts. The IntelliChlor synchronizes with the automation system to maintain optimal pool sanitation. Refer to the IntelliTouch Users Guide (P/N 521075) for specific instructions on navigating the interface. Ensure all settings align with your pool’s needs, and regularly check the salt sensor accuracy for proper operation. This integrated system enhances convenience and efficiency, ensuring your pool remains safe and clean with minimal effort.
Warranty and Technical Support
Pentair offers a comprehensive warranty for the IntelliChlor system, covering parts and labor for defects. For technical support, contact Pentair at (800) 831-7133 or visit their website for digital manuals and troubleshooting guides.
7.1 Pentair Warranty Information
Pentair provides a limited warranty for the IntelliChlor system, covering manufacturing defects in materials and workmanship. The warranty period varies by component, with the cell typically covered for a set number of years. Registration is required to activate warranty benefits. For detailed terms and conditions, refer to the warranty section in the manual or visit Pentair’s official website. Proper installation and maintenance are essential to uphold warranty validity. Any unauthorized modifications or misuse may void the warranty. Contact Pentair customer service for specific inquiries or to file a warranty claim.
7.2 Contacting Customer Support
For assistance with your IntelliChlor system, Pentair offers dedicated customer support. Call toll-free at (800) 831-7133 or (800) 553-5000 for technical help and inquiries. Their team is available Monday through Friday, 8 AM to 5 PM Eastern Time. Additionally, visit Pentair’s official website for online support resources, including manuals, FAQs, and troubleshooting guides. For urgent issues, use the contact form on their website or email the support team. Ensure you have your model number and serial number ready for efficient service. Pentair’s customer support is committed to resolving your concerns promptly and effectively.
7.3 Accessing Digital Manuals and Resources
Digital copies of the Pentair IntelliChlor manuals and resources are available on the official Pentair website. Visit the support section to download free PDF versions of installation guides, user manuals, and technical specifications for models like the IC20, IC40, and IC60. Additionally, you can access troubleshooting guides, FAQs, and video tutorials to assist with installation, operation, and maintenance. For specific models, such as the IntelliChlor IC40 manual, detailed instructions are provided to ensure optimal performance. Pentair also offers online resources for integrating the IntelliChlor with automation systems like IntelliTouch or EasyTouch.
This manual provides a comprehensive guide for installing, operating, and maintaining your Pentair IntelliChlor system. Follow safety guidelines, maintain regularly, and refer to troubleshooting tips for optimal performance and longevity.
8.1 Summary of Key Points
The Pentair IntelliChlor Manual provides essential guidance for the installation, operation, and maintenance of IntelliChlor salt chlorine generators. It covers models IC20, IC40, and IC60, highlighting their features and differences. The manual emphasizes safety precautions, such as handling electrical components and avoiding exposure to chlorine. Maintenance routines, including cell cleaning and salt level management, are detailed to ensure optimal performance. Troubleshooting sections address common issues, while integration with Pentair automation systems is explained for advanced control. Warranty information and technical support options are also outlined. By following this manual, users can maximize the efficiency and longevity of their IntelliChlor system, ensuring safe and effective pool sanitization.
8.2 Final Safety Reminders
Always prioritize safety when operating the IntelliChlor system. Ensure proper installation and maintenance to avoid electrical hazards or chlorine exposure. Keep the system out of reach of children and pets. Never modify the equipment or bypass safety features. Regularly inspect components for damage or wear. Follow all guidelines for handling salt and chlorine to prevent accidents. Avoid operating the system in extreme weather conditions. Ensure proper ventilation in enclosed areas to prevent gas buildup. Adhere to all warnings and cautions outlined in the manual to ensure safe and effective operation. Your safety and the system’s performance depend on careful adherence to these guidelines.
8.3 Encouragement to Refer to the Manual for Further Details
This manual serves as your comprehensive guide for the IntelliChlor system, ensuring safe and effective operation. For detailed instructions, troubleshooting, and maintenance tips, refer to the respective sections. Explore installation steps, operating guidelines, and safety protocols to maximize performance. The manual also provides insights into integration with Pentair automation systems and warranty information. By consulting this guide, you can address any concerns and optimize your pool care experience. Keep the manual handy for quick reference, as it offers essential information to maintain your IntelliChlor system efficiently and safely. Your understanding and adherence to the manual will ensure years of reliable service from your IntelliChlor salt chlorinator.